A spark plug's heat range has no relationship on the actual voltage transferred through the spark plug. Rather, the heat range is a measure of the spark plug's ability to remove heat from the combustion chamber. The heat range measurement is determined by several factors:

• The length of the ceramic center insulator nose

• The insulator nose's ability to absorb and transfer combustion heat

• The material composition of the insulator

• The material composition of the center electrode

    The longer the insulator nose gives you a larger surface area exposed to combustion gasses and heat is dissipated slowly. This also means the firing end heats up more quickly. We are talking about exposed ceramic length, not extended tip length.

    The insulator nose length is the distance from the firing tip of the insulator to the point where the insulator meets the metal shell. Since the insulator tip is the hottest part of the spark plug, the tip temperature is a primary factor in pre-ignition and fouling. No matter what the plugs are installed in, be it a lawnmower, a boat, your daily driver or your race car, the spark plug tip temperature must remain between 450°C to 850°C. If the tip temperature is lower than 450°C, the insulator area surrounding the center electrode will not be hot enough to deter fouling and carbon deposit build-ups, thus causing misfires. If the tip temperature exceeds 850°C, the spark plug will overheat which can cause the ceramic around the the center electrode to blister as well as the electrodes will begin to melt. This may lead to pre-ignition/detonation and expensive engine damage.

    In identical spark plugs, the differences from one heat range to the next is the ability to remove approximately 70°C to 100°C from the combustion chamber. A projected style spark plug firing temperature is increased by 10°C to 20°C.

    The firing end appearance also depends on the spark plug tip temperature. There are three basic diagnostic criteria for spark plugs: good, fouled, and overheated. The borderline between the fouling and optimum operating regions (450°C) is called the spark plug self-cleaning temperature. This is the temperature point where the accumulated carbon and combustion deposits are burned off automatically.

    Bearing in mind that the insulator nose length is a determining factor in the heat range of a spark plug, the longer the insulator nose, the less heat is absorbed, and the further the heat must travel into the cylinder head water journals. This means that the plug has a higher internal temperature, and is said to be a "Hot" plug. A hot spark plug maintains a higher internal operating temperature to burn off oil and carbon deposits, and has no relationship to spark quality or intensity.

    HOT PLUGS have a long insulator nose which exposes more surface area to the combustion gases and takes longer for the heat to be passed out to the cylinder head. This keeps the internal plug temperature high overall which is ideal for applications where the engine is routinely kept at low RPMs.

    COLD PLUGS have a shorter insulator nose which minimises the amount of surface area exposed to the combustion gases. This means that the heat has less distance to travel out of the plug to the cylinder head. The colder the plug, the more heat it can channel out of the combustion chamber. A colder plug is necessary to handle the extreme temperatures in engines operating at higher RPMs (eg race cars) or heavy duty applications.